Prednisone USP Anhydrous Micronized
Regulatory Filings

C 21H 26O 5 MW 358.44
NOMENCLATURE
Pregna-1,4-diene-3,11,20-trione, 17,21-dihydroxy-
17,21-Dihydroxypregna-1,4-diene-3,11,20-trione
CAS 53-03-2
Glucocorticoid
Laboratory Code: PNU-6020, SC-7002
USAN, INN, BAN: Prednisone
DESCRIPTION
Prednisone (anhydrous) from Pfizer is a white to practically white, odorless, crystalline powder. It melts at about 230°C, with some decomposition. It is very slightly soluble in water; slightly soluble in alcohol, in chloroform, in dioxane, and in methanol.
USP SPECIFICATIONS
Test |
Specification |
|
Identification |
|
|
A. Infrared |
Positive |
|
B. |
Meets Test |
|
Specific Rotation (Anhydrous) |
+167° to +175° (dioxane) |
|
Water |
Not More Than 1.0% |
|
Residue on Ignition |
Not More Than 0.5% (negligible) |
|
Chromatographic Purity |
|
|
Any Individual Impurity |
Not More Than 1.5% |
|
Total Impurities |
Not More Than 2.0% |
|
Impurity Profile A (21-acetate + 21 aldehyde split peak) |
Not more than 0.5% |
|
Impurity Profile B (21-acetate + 21 aldehyde split peak) |
Not More than 0.4% |
|
Impurity Profile C (1-Methoxycortisone) |
Not More Than 0.7% |
|
Impurity Profile D (Cortisone) |
Not More Than 0.2% |
|
Impurity Profile E (Prednisone/17-desoxyprednisone dimer |
Not More Than 0.2% |
|
Impurity Profile F (Prednisolone) |
Not More Than 0.2% |
|
Impurities Unspecified |
Not More Than 0.1% |
|
|
|
Assay (Anhydrous) |
97.0% to 102.0% |
In addition to the US Registration Specifications, the following apply to Prednisone from Pfizer labeled €œEP€.
CHARACTERS
Prednisone (anhydrous) from Pfizer is a white or almost white, crystalline powder. It is practically insoluble in water; slightly soluble in alcohol and in methylene chloride.
Regarding the EP monograph statement that Prednisone shows polymorphism, refer to the Pfizer €œPolymorphism€ statement.
EP SPECIFICATIONS
Test |
Specification |
|
Identification |
|
|
A. Infrared |
Positive |
|
Specific Optical Rotation (Dried Basis) |
+167° to +175° (dioxane) |
|
Related Substances |
Meets Test |
|
Any Individual Impurity |
Not More Than 0.25% |
|
Total Impurities |
Not More Than 0.75% |
|
Loss on Drying |
Not More Than 1.0% |
|
Assay (Dried Basis) |
97.0% to 103.0% |
Particle Size for Micronized Grades
|
Parameter |
Target |
Method |
|
Less Than 20 microns |
Not Less Than 80% |
Celloscope |
|
Particle size average |
Not More than 15 microns |
Celloscope |
|
Particle size standard deviation |
Report Results |
Celloscope |
|
|
|
|
Regulatory Filings:
US DMF 1412
TSE-CEP 2000-35
Canada
New Zealand
Germany
South Africa
Organic Volatile Impurities
Of the solvents targeted in USP 26 General Chapter <467>, only methylene chloride may appear in bulk pharmaceutical products manufactured by Pfizer at the Kalamazoo plant. For those products where OVI testing is required, our material will meet the compendial limits for methylene chloride and other solvents that may be added to the target list in the future. No OVI requirement exists in the USP 26 monograph for Prednisone, but Prednisone from Pfizer meets the requirements of USP 26 General Chapter <467>.
ICH Residual Solvents
As of 01 July 2000, Pfizer€™s laboratories began to internally report all solvents that are present above the assay detection limit. During the review of the batch data, it is verified that no solvents are present above the ICH limits. Therefore, all lots of Prednisone released after 01 July 2000 will meet the ICH residual solvent guidance.
|
Solvent |
Pfizer Specification * |
ICH Class and Specification |
|
Residual Solvents (Total) |
Not More Than 0.5% |
|
|
Methanol |
Not More Than 3000 ppm |
2: |
Not More Than 3000 ppm |
* Pfizer does not have Registered Specifications for residual solvents, only quality control Targets.
ICH Residual Metals
Pfizer is currently developing a strategy to assess the detection and quantitation of ICH residual metals in Pfizer€™s active pharmaceutical ingredients. Currently, no residual metals are known to be present in Prednisone from Pfizer.
TSE Certificate of Suitability
Certificate No. R0-CEP 2000-352-Rev 00 was granted to Pfizer by the European Directorate for the Quality of Medicines on 26 October 2001 for five years, for the product Prednisone. A copy of the certificate is available upon request.
Viral Safety Statement for Active Pharmaceutical Ingredients (APIs)
Pfizer has reviewed the viral safety risks of its manufacturing practices for production of non-biological active pharmaceutical ingredients (APIs). The API Prednisone presents no viral safety concerns. Pfizer APIs produced by bacterial or fungal fermentation and/or bioconversion processes are not considered to present viral safety risks. The raw materials used in the stages of production are sterilized prior to inoculation with a monoculture of the desired microorganisms. Only Pfizer€™s bioconversion reactions that employ purified enzymes (e.g. introduction of a double bond at the 1,2-position of the steroid ring system) use animal-derived materials that are not sterilized prior to introduction to the process. To support the safety of these enzymes, suppliers are required to provide documentation to Pfizer that these materials are in compliance with the CPMP and CVMP guidances on minimization of the risk of transmitting animal spongiform encephalopathy (TSE) agents via medicinal or veterinary products. Pfizer requires suppliers to provide similar certification for all TSE-risk animal-derived materials.
Based upon the nature of our manufacturing processes and the control of animal-derived materials used in the manufacture of APIs, Pfizer is in compliance with applicable regulatory requirements for viral safety.
Statement Regarding Genetically Modified Materials in the Production of Active Pharmaceutical Ingredients (APIs)
The organism(s) currently used in the fermentation/bioconversion of plant sterols to produce intermediates that are chemically transformed into Prednisone are not genetically engineered. However, Pfizer does not make any commitment that would preclude using genetically modified (recombinant) strains at some future date.
There are a number of ingredients used in the fermentation/bioconversion process that are derived from plants that are major agricultural products in the United States. It is well known that the U.S. agriculture industry has a growing reliance upon genetically modified (recombinant) plants such as corn and soybeans. Although some grain handlers and processors have contacted farmers about needing to segregate genetically modified seeds from non-genetically modified seeds, this concept has only recently been introduced and lacks effective enforcement and monitoring components. Pfizer has not evaluated the sources of ingredients for fermentation/bioconversion-derived intermediates and APIs relative to ingredients having been derived in part from genetically engineered varieties of plants or other organisms.
Vegetable Origin of Raw Materials
Pfizer produces steroid active pharmaceutical ingredients (APIs) by what is best described as a semi-synthetic process using a crude mixture of vegetable sterols that are isolated from various oilseeds as the starting material. These vegetable sterols, stigmasterol and sitosterol, are processed through several fermentation and chemical steps to yield Prednisone.
Gluten
The raw materials used in the manufacture of Prednisone are not derived from the gluten-containing grains wheat, rye, barley, or oats. Therefore, although Pfizer does not specifically assay for the presence of gluten, it is unlikely that any gluten proteins are present.
Polymorphism
Evaluation of infrared (IR) spectra and x-ray diffraction (XRD) patterns indicates that Prednisone from Pfizer has only one crystal structure (or crystal form). IR and XRD assays have been implemented to assure detection of any occurrence of undesired polymorphs.
Chirality
Prednisone has six chiral carbons: C8, C9, C10, C13, C14, and C17. Pfizer€™s manufacturing process can modify the chirality of two of them: C9 and C17.
Stereoisomer Content
Please note that none of the known impurities of Prednisone are stereoisomers of Prednisone. Therefore, the stereoisomer content is LT 0.1%.
Commercial Availability Of API And Impurities Standards
Custom synthetic work by Pfizer: Estimated minimum for 1 gram, 10,000 USD per compound.
Active Pharmaceutical Ingredient
Prednisone (PNU-6020, SC-7002)
EP ( www.pheur.org), catalog # P2900000, 50 mg, ‚¬79
), catalog # P2900000, 50 mg, ‚¬79 ), catalog # P2900000, 50 mg, ‚¬79
USP ( www.usp.org), catalog # 1559006, 250 mg, $150
Steraloids ( www.steraloids.com), catalog # P0300-000, 100 mg, $3 (other sizes available) (called €œ1, 4-PREGNADIEN-17, 21-DIOL-3, 11, 20-TRIONE€)
Research Plus ( www.researchplus.com), catalog # 3006-16, 1 g and 5 g sizes (called €œ1,4-PREGNADIEN-17a,21-DIOL-3,11,20-TRIONE€)
Sigma, 5 catalog entries
Resolution material for impurities analysis, Pfizer CRS, 10273WPR, 100 mg
Impurities Likely to be Present at 0.1% or Greater
Prednisone Acetate (PNU-6167)
Part of Impurities Profile A
Steraloids ( www.steraloids.com), catalog # P0302-000, 100 mg, $5.10 (other sizes available) (called €œ1, 4-PREGNADIEN-17, 21-DIOL-3, 11, 20-TRIONE 21-ACETATE€)
Research Plus ( www.researchplus.com), catalog # 3007-16, 1 g and 5 g sizes (called €œ1,4-PREGNADIEN-17a,21-DIOL-3,11,20-TRIONE 21-ACETATE€)
Prednisolone 21-Aldehyde (no PHA number)
Part of Impurities Profile A + Impurities Profile B
Call PCS for availability of standard, may require custom synthesis
1-Methoxycortisone (PNU-145403)
Impurities Profile C
Call PCS for availability of standard, may require custom synthesis
Cortisone (PNU-3365, PNU-199621, PNU-199982)
Impurities Profile D
Steraloids ( www.steraloids.com), catalog # Q2500-000, 100 mg, $8.50 (other sizes available) (called €œ4-PREGNEN-17, 21-DIOL-3, 11, 20-TRIONE€)
Research Plus ( www.researchplus.com), catalog # 3269-16, 1 g and 5 g sizes (called €œ4-PREGNEN-17a,21-DIOL-3,11,20-TRIONE€)
Sigma, 3 catalog entries
Prednisolone/17-Desoxyprednisone C21 dimer (PNU-142229)
Impurities Profile E
Call PCS for availability of standard, may require custom synthesis
Prednisolone (PNU-5962, PNU-199999, SC-8189)
Impurities Profile F
EP ( www.pheur.org), catalog # P2700000, 200 mg, ‚¬79
USP ( www.usp.org), catalog # 1555005, 200 mg, $150
Steraloids ( www.steraloids.com), catalog # P0650-000, 100 mg, $5 (other sizes available) (called €œ1, 4-PREGNADIEN-11b, 17, 21-TRIOL-3, 20-DIONE€)
Research Plus ( www.researchplus.com), catalog # 3010-16, 1 g and 5 g sizes (called €œ1,4-PREGNADIEN-11b,17a,21-TRIOL-3,20-DIONE€)
Sigma, 4 catalog entries
Impurities Not Likely to be Present at 0.1% or Greater €“ from Resolution Material
Unknown (no PHA number)
Unavailable
Prednisolone 11-Acetate (PNU-144178)
Call PCS for availability of standard, may require custom synthesis